Concrete Infused Fabric
1. High strength lightweight structure: Combining the strength of concrete with the lightweight characteristics of fabric, the formed structure has strong load-bearing capacity, but its self weight is much lower than traditional concrete components, reducing foundation load.
2. Rapid construction efficiency: The prefabricated fabric form can be flexibly cut, and on-site pouring does not require complex templates, greatly reducing construction time, especially suitable for emergency repairs or projects with tight schedules.
3. Excellent form adaptability: It can fit complex curved surfaces or irregular structures, easily achieving designs such as arcs and curved surfaces that are difficult to achieve with traditional concrete, and enhancing the flexibility of engineering modeling.
4. Outstanding crack resistance and durability: Fabric fiber reinforced concrete has toughness, reduces the risk of cracking, and has excellent corrosion and weathering resistance, extending the service life of the structure.
Products Introduction：
Concrete Infused Fabric is an innovative composite material composed of a high-strength fabric substrate and a specially proportioned concrete slurry. The core principle is to integrate prefabricated fabric structures with concrete at the construction site through immersion, pouring, and other methods, forming a new type of building material that combines fabric flexibility and concrete strength. This material breaks the limitations of traditional concrete's strong rigidity and limited molding, while retaining the structural stability of concrete, providing a more flexible and efficient solution for modern construction engineering, and is widely used in various structural and non structural building scenarios.
Product Features：
1. Excellent structural performance: The fabric fibers and concrete form a synergistic reinforcement effect, which not only has the high compressive strength of concrete, but also enhances the flexural and crack resistance due to the toughness of the fabric. The overall structural load-bearing performance is strong and can withstand complex loads.
2. Lightweight design: Compared with traditional reinforced concrete, the self weight is reduced by 30% -50% under the same strength, which can significantly reduce the load on the building foundation and lower the requirements for the foundation structure, especially suitable for the renovation of old buildings or lightweight structural projects.
3. High molding flexibility: The fabric substrate has good extensibility and plasticity, which can easily adapt to complex structural designs such as arcs, curves, and irregular shapes, solving the modeling difficulties that traditional concrete formwork cannot achieve and meeting diverse architectural aesthetic needs.
4. Efficient and convenient construction: Using prefabricated fabric components, there is no need to build complex templates on site. Only simple cutting, splicing, and concrete pouring are required, simplifying the construction process and shortening the construction period by more than 30%. It is particularly suitable for time sensitive projects such as emergency repairs and field operations.
5. Outstanding durability and environmental friendliness: Fabric fibers enhance the impermeability and corrosion resistance of concrete, which can resist harsh environmental erosion such as acid, alkali, and humidity, and extend the service life of the structure; At the same time, precise material ratios reduce concrete waste and lower the consumption of formwork materials, in line with the environmental protection concept of green buildings.
Product Parameters：
surveillance project | DYSNT-A1 | DYSNT-B1 | DYSNT-C1 | Test basis | remarks |
length (M) | 10--50 | / | |||
width (M) | 1--3 | / | |||
thickness (mm) | 6mm/8mm/9mm/10mm/12mm/15mm/20mm | / | |||
Compressive strength (MPa) | ≧50 | ≧70 | ≧85 | GB/T17671-2021 | |
Flexural strength (MPa) | ≧13 | ≧18 | ≧22 | GB/T 7019-2014 | |
Flexural strength retention rate after freeze-thaw cycles (%) | ≧85% | ≧90% | ≧90% | GB/T 50082-2009 | The freezing and thawing cycle from 50 to 200 times changed the indexes accordingly |
Water quality requirements for hydration | running water | Tap water, sea water | Tap water, seawater, sewage | / | |
Construction temperature conditions | · Construction above 0℃ | · Construction above-5℃ | · Construction above-5℃ | / | |
fire protecting performance | B1 | GB 8624-2012 | |||
Harmful substance leaching test items | Limitation index (mg/L) | GB 5085.3-2007 | |||
Copper (total copper) (mg/L) | ≤100 | ||||
Zinc (total zinc) (mg/L) | ≤100 | ||||
Cadmium (total) (mg/L) | ≤1 | ||||
Lead (total lead) (mg/L) | ≤5 | ||||
Total chromium (mg/L) | ≤15 | ||||
Nickel (total nickel) | ≤5 | ||||
Arsenic (total) | ≤5 | ||||
Product Applications：
1. Infrastructure construction: In projects such as bridge reinforcement, tunnel lining, and culvert repair, it can serve as a structural reinforcement layer to enhance the load-bearing capacity and durability of existing facilities; In the construction of temporary access roads and emergency passages, it can quickly form and withstand vehicle loads, ensuring smooth traffic.
2. In the field of construction engineering: used for lightweight design and personalized styling of components such as walls, floors, roofs, etc. in new buildings, such as curved exterior walls, irregular sunshades, etc; In modular buildings, using prefabricated components to accelerate the assembly process and improve construction efficiency.
3. Water conservancy and marine engineering: suitable for scenarios such as dam anti-seepage layer, river bank protection, and marine platform protection. Its impermeability and corrosion resistance can effectively resist water flow erosion and seawater erosion, enhancing the stability of water conservancy facilities.
4. Emergency and military engineering: In the construction of temporary resettlement sites after disasters such as earthquakes and floods, it is possible to quickly build sturdy temporary housing, medical stations, etc; In the military field, it can be used for rapid construction of field fortifications and protective shelters to meet emergency deployment needs.
Concrete Infused Fabric, as an innovative material that combines the advantages of fabric and concrete, has demonstrated strong application value in various fields such as infrastructure, construction, water conservancy, emergency engineering, etc. due to its excellent structural performance, lightweight design, flexible forming ability, efficient construction characteristics, and outstanding durability. It not only breaks through the performance limitations of traditional building materials, but also provides a more efficient and sustainable solution for modern engineering construction by simplifying the construction process, reducing costs, and minimizing environmental impact. Whether it is innovative design that pursues architectural aesthetics or emergency projects that focus on practical efficiency, Concrete Infused Fabric can become an ideal choice to improve engineering quality and efficiency, promoting the development of the construction industry towards lightweight, green, and efficient directions.
